Sealing materials for vehicle oil circuit components – fluorosilicone rubber and fluorosilicone gel

  1. For circuits requiring pressure resistance, flange tightening, and main sealing of pipe joints → Select FVMQ fluorosilicone (O-ring / gasket / molded part); if it is E85 high-alcohol gasoline or strong chemical media, priority should be given to evaluating FKM fluororubber
  2. For internal parts of oil circuit sensors, PCB / pins, and tiny gaps, only perform oil-gas isolation + stress buffering, without bearing fluid pressure → Fluorosilicone gel
Fluorosilicone (FVMQ) SealantsExcellent broad thermal range paired with fuel/oil resistanceEngine oil sensors, turbocharger air-intake lines, fuel sender sealsHigh raw material cost; not suited for primary structural load-bearing frame bonds.
Fluoroelastomer (FKM) SealantsHighest resistance to hot synthetic oils, diesel fuel, and temperatures to 220°CTransmission sumps, turbocharger flanges, heavy-duty engine valve coversReduced elasticity at extreme sub-zero temperatures (-20°C and below).
Two-Part Structural Epoxies / MMARapid strength buildup, excellent shear strength, bonds oily metalQuick-assembly chassis brackets, emergency hydraulic tank repairBrittle under severe continuous shock impact if un-toughened; short working life.
projectFluorosilicone rubber FVMQFluosilicone gel
Post-curing morphologyElastic rubber, Shore A 20–80Soft gel, Shore 00 – jelly-like texture
Gluing methodMolded precast components / RTV sealantLiquid dispensing, vacuum sealing
Sealing and PositioningPrimary pressure-bearing static sealing components (O-ring / gasket / diaphragm)Auxiliary potting, oil and gas protection, and micro-gap filling (non-pressure-bearing)
mechanicsExcellent tensile, tear, and compressive rebound performance; capable of withstanding flange clamping forces.Extremely low strength and low stress; unable to withstand compressive loads.
Oil circuit typical locationsFuel joint O-ring, fuel tank flange gasket, fuel pump diaphragmPotting of the internal chip and the oil circuit connector pins of the fuel tank sensor
Fuel-resistantGood; swelling: 10–25%Similar to FVMQ – resistant to oil and gas, suitable for immersion use.
Key Trade-offsWide operating temperature range + fuel resistance; features structural sealing capabilityOil-resistant + extremely low stress – protects precision electronics; not designed for pressure-bearing applications.

Comparison of fluorosilicone gel with similar products on the market

brandJOMEWACKERShin-Etsu
modelJOMS1800JOMS 3200JOMS 3200C927FFE-73FE-78
Single/doublecomponentTwo (1:1)oneoneoneoneTwo (1:1)
surfaceColorless andtransparentColorless and transparentColorless and translucentColorless and turbidColorless andtransparentColorless andtransparent
Mixed viscositymPa• s7505502200( RI: 2.1)2500( RI: 2.4)2000700
condition of cure25℃*24h150℃*30min150℃*30min150℃*30min125℃*2h100℃*2h
Penetration1/10mm305050506565
condition ofstorage5-30℃2-8℃2-8℃2-8℃-10-10℃5-30℃

Performance comparison of single-component fluorosilicone sealant

brandJOMEA research instituteDOWSIL
modelJOMS 2122JOMS 2123JOMS 2125 730FSQ4-2817
Solidification typeAlcohol typeAlcohol typeAlcohol typeKetoamine typeAcetic acid typeAcetic acid type
surfaceWhite flowsWhite flowsWhite pasteWhite pasteWhite pasteRed paste
dynamic viscosity Pa•s7-1020-30NANANANA
Table dry time min202010151411
hardness HA202035304043
tensile strength MPa1.01.52.62.13.04.5
elongation at break %200400485300200375

Oil (solvent) resistance test of fluorosilicone sealant

  The change rate of hardness/volume/mass of JOMS2125 in solvent at 25℃*7d

hardness change %specific volumetric dilatation %Quality gain rate%
carbinol-11.82.2
glycol-22.63.6
isopropanol-32.23.8
diesel oil-51.62.9

Test results of aging in 150℃ oil for 1000h

JOMS2122JOMS2123JOMS2125
 initialAfter agingchange rateinitialAfter agingchange rateinitialAfter agingchange rate
hardness ( HA)201.02000.40.612.60.681250.150.33-37%-31.5%-37.8%-64%-45.5%201.54000.91.112.21.01450.420.68-39%-33.6%-63.8%-54%-38.2%352.64851.41.7241.72640.71.1-31%-34.6%-57.4%-50%-35.3%
Tensile strength (MPa)
elongation at break (%)
Shear strength(MPa)PPS-PPS
Al-Al

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